VacuumDiagnostics
Analyze. Optimize. Benefit.
Start your journey towards optimizing your vacuum system. Arrange an appointment for VacuumDiagnostics and let the vacuum experts from Busch examine, analyze and assess every factor that could enhance the performance of your vacuum supply.
According to a proven test procedure, we take a careful look at your process. Whatever your industry, from food packaging to semiconductor manufacturing, we have experienced vacuum consultants who know your application.
We examine your process as a whole, from the overall condition of your vacuum equipment to its energy consumption. All with the goal of uncovering any potential for improvement. To make it work even better for you.
What is in it for you?
Local experts
- Vacuum experts with experience in your specific industry
- Local knowledge for quick optimization implementation
Holistic approach
- Evaluation of complete vacuum supply
- Analysis of application and its particular vacuum requirements
Concrete recommendations
- Tailored recommendations to optimize your process
- Detailed report and presentation of every aspect examined
What we assess
Condition of vacuum equipment
We conduct a visual inspection of your entire vacuum installation. This includes all valves, filters, and gauges, as well as the piping that connects the pumps to each other and the machinery in your process. We also check whether there is any possibility of contamination and how this can be minimized. In addition, we assess whether the vacuum technology and size you currently have in operation are the best for your process.
Maintenance
Regular maintenance and optimal service intervals are critical for reliability. We look over the current maintenance schedule of your vacuum pumps and all the other components that make up your vacuum supply. If necessary, we’ll recommend adjustments to enhance your process and prevent unexpected downtime.
Environment
Your vacuum equipment has a huge effect on its environment – and vice versa. We assess factors such as noise emissions, water usage, and venting, as well as external factors such as temperature and dust levels. We check whether these are in the recommended ranges for the pump, or whether changes need to be made.
Energy consumption
Energy usage is a key factor in total operating costs. VacuumDiagnostics includes a thorough examination of the vacuum technology, system design and control of the vacuum supply – all factors that significantly influence the energy consumption patterns of your vacuum equipment.
Product quality
The quality of your final product is indicative of how well your vacuum equipment is performing. We take a close look at the results to identify any potential for optimization in your supply, helping you ensure continuity and accuracy in your product.
Potential for upgrades or improvements
Sometimes our checks can uncover areas that need improvement, or we might discover more serious issues. Depending on what we find during our inspection, we might recommend further tests or services to ensure your equipment runs at optimal efficiency. These could be calibration service or leak testing, for example. VacuumDiagnostics also identifies opportunities for system upgrades or enhancements that can lead to better performance, efficiency gains, and cost savings. These could include recommendations to istall remote condition monitoring and preventive mainenance software, such as OTTO - Digital Services from Busch.
1. Make an appointment
Fill out our dedicated contact form or get in touch with your local Busch representative to organize your VacuumDiagnostics. For us to be able to arrange the most efficient and effective appointment, we need to know the following:- Your preferred date for the appointment
- Your industry
- Your specific application.
We will then get in touch with you to set a date for the appointment and finalize the details of your VacuumDiagnostics.
2. Execution of VacuumDiagnostics
On the day of your VacuumDiagnostics appointment, our vacuum consultant will arrive on site at the prearranged time.Using our VacuumDiagnostics report as a basis for the inspection, he or she will thoroughly examine every aspect that can influence the performance of your vacuum installation.
This process, in combination with interviews with your operations and maintenance teams and the industry-specific knowledge the technician brings, helps form a comprehensive overview of your vacuum equipment's current performance.
3. Presentation of report
Our written report is what turns our observations into concrete results and recommendations.VacuumDiagnostics is not just some hastily scribbled notes and a quick discussion. We take the time to evaluate what we saw in your process and prepare a comprehensive report. And, of course, we sit down with you to discuss our findings.
You will also get a copy of the report for your own documentation.
4. Decide on the next steps
One of the biggest aims of our report is to identify areas for improvement in your process.On the basis of our findings, we will decide with you what the best plan of action is to further optimize your process.
Increase productivity with our other services
Calibration service
The quality of a process depends on the precise control of all relevant parameters.Accurately calibrated instruments are an important prerequisite. Especially for vacuum-assisted production.
Whether VACTEST gauges from Busch or third-party gauges, we offer a calibration service that provides results you can rely on.
Leak testing
A leak in a vacuum system can cause significant problems. It can lead to damage or failure and lower product quality. And operational costs soar as your vacuum equipment works harder.Let Busch help maintain the leak tightness of your vacuum equipment. Together with our TAPIR leak detector, our skilled service technicians precisely locate and quantify leaks. Ensuring that your process can continue to run smoothly.